Corrosion-Resistant Resin Flooring (For Harsh Chemical Areas)

Corrosion-Resistant Resin Flooring Solutions

Some floors don’t just face “chemical splashes.” They face real corrosion—strong acids, strong alkalis, solvents, hot cleaning, and sometimes long wet contact or pooling. In these areas, a normal coating can fail fast: blistering, soft spots, peeling, and concrete damage.

ZDSpoxy Corrosion-Resistant Resin Flooring is designed to build a dense, low-permeability barrier on concrete. The goal is simple: slow down chemical attack, protect the slab, and keep the surface strong and cleanable for daily operation.

Where this system is commonly used

This solution is built for harsh environments, such as:

Chemical plants and corrosion-prone workshops
Electroplating lines and pickling areas
Wastewater treatment and chemical storage zones
Battery and electronics chemical process areas
Pharmaceutical and industrial cleaning zones
Any area with frequent chemical spills, pooling, or long wet exposure

If your chemicals are unknown or changing, we can help you create a simple “chemical map” of your site before selection.

What problems this system solves

Protects concrete from aggressive chemical contact
Reduces blistering and delamination risk with proper barrier design
Creates a seamless, cleanable surface (less dirt trap, easier washdown)
Improves long-term durability in wet and harsh zones
Helps control maintenance cost by preventing repeated patch repairs

Corrosion resistance vs. chemical resistance (quick clarity)

Chemical resistant flooring is often for splashes + regular cleaning.
Corrosion resistant flooring is for harsher chemicals, higher risk areas, and longer contact time—sometimes including pooling or immersion-like conditions.

If you have strong acids/alkalis, frequent spills, or long wet exposure, use a corrosion-resistant design.

Thickness guide (simple selection)

Thickness is not just “more is better.” It should match the risk.

2–3 mm — Light to medium corrosion risk
(splashes, short contact time, controlled cleaning)
3–6 mm — Heavy corrosion risk or long wet exposure
(frequent spills, pooling, harsh chemicals, higher safety requirement)

If your slab is weak, uneven, or cracked, we may add leveling or mortar layers to stabilize the base.

Recommended product models (ZDSpoxy)

Below are practical product model sets used in corrosion-resistant flooring projects. The final choice depends on your chemical list, temperature, exposure type (splash vs pooling), and downtime window.

Option A — Dense epoxy barrier coating system (common choice)

Best for many harsh chemical areas with strong daily performance needs.

System part	What it does	Recommended ZDSpoxy model
Primer	Seals concrete, improves adhesion, reduces pinholes	ZDS1012AB — 2K Epoxy Primer
Corrosion-resistant topcoat	Dense barrier + strong mechanical protection	ZDS4220AB-90 — Industrial-Grade Epoxy Topcoat

When to choose this option

You want a strong, cleanable, industrial finish
Exposure is mostly splashes + regular washdown

You want a simpler build-up with reliable performance

Option B — Heavy-duty corrosion mortar + barrier top system (for higher risk)

Best for pooling zones, higher severity areas, or when you need more thickness and protection.

System part	What it does	Recommended ZDSpoxy model
Primer for mortar system	Strong base for thick build-ups	ZDS5502AB — PU Mortar Flooring System Primer
Corrosion-resistant mortar layer	Builds thickness + improves barrier stability	ZDS2802-PU — Chemical/Corrosion Resistant Mortar Layer
Protective top layer	Seals surface and improves cleanability	ZDS4220AB-90 — Industrial-Grade Epoxy Topcoat

When to choose this option

You have frequent spills, pooling, or long wet contact
You need 3–6 mm thickness for durability

The slab needs extra strengthening and protection

Installation overview (what to expect)

A corrosion-resistant floor succeeds when the basics are done right:

Chemical review (fast but critical)
We confirm your chemical list (name, concentration, temperature) and exposure type (splashes vs pooling).
Surface preparation (the make-or-break step)
Grinding or shot blasting removes weak layers and contaminants. Cracks and joints are repaired.
Primer application
Seals the slab and supports strong bonding.
Build the barrier body layer
Mortar/leveling layers (if needed) help reach the target thickness and reduce weak spots.
Top layer / sealer
Creates the final corrosion-resistant surface that is easy to clean.
Curing and return-to-service plan
We provide a simple plan based on temperature, ventilation, and your reopening time.

Quality checks (how you verify performance)

Before handover, focus on checks that prevent early failure:

Thickness check (matches the 2–3 mm or 3–6 mm design target)
Continuity check (no pinholes, no missed areas, stable film build)
Adhesion / bond strength (especially at repairs, edges, drains)
Visual inspection (bubbles, soft spots, rough zones, weak joints)
Trial cleaning / chemical wipe test (if your process requires it)

If your site has a strict QA process, we can align checks with your internal acceptance workflow.

Common failures (and how to avoid them)

Problem: Blistering or bubbling
Common causes: moisture vapor, poor surface prep, trapped air.
Avoid: moisture check, correct prep, proper primer and layer control.

Problem: Soft spots or staining
Common causes: wrong resin type for the chemical list, or under-built thickness.
Avoid: confirm chemicals first, then choose the right build-up.

Problem: Peeling at joints and edges
Common causes: weak concrete, contamination, wrong joint treatment.
Avoid: repair plan + joint detail + correct primer selection.

FAQs

Do I need 6 mm thickness for corrosion resistance?

Not always. Many areas work well at 2–3 mm if exposure is mostly splashes. Use 3–6 mm when you have pooling, harsh chemicals, or higher severity zones.

Can you design different thicknesses in one facility?

Yes. Many plants use a “zoning” approach—thicker systems in high-risk areas, standard systems elsewhere. It saves cost and improves reliability.

What information do you need to recommend the right system?

Chemical list (name + concentration + temperature), exposure type, cleaning method, traffic load, and your downtime window.

Get a recommendation

Send us these 5 details, and we’ll recommend the safest corrosion-resistant system:

Industry + area (plating line, storage, wastewater, battery, etc.)
Chemical list (name + concentration + temperature)
Exposure type (splashes / pooling / long wet contact)
Traffic (people, carts, forklifts)
Target thickness (2–3 mm or 3–6 mm)

ZDSpoxy will provide a clear system build-up + recommended product models + simple application notes for your project.