Crusher & Compressor Base Grouting

High-Strength, Vibration-Resistant Grout Systems for Dynamic Machines

Crusher & Compressor Base Grouting Solutions

Crushers and compressors don’t sit still—your foundation grout can’t either.

ZDSpoxy’s epoxy grout systems are purpose-built for vibration-intensive and shock-loaded equipment foundations. Whether you’re installing a rotary crusher, reciprocating compressor, or impact mill, we help ensure stable alignment, zero movement, and long-term reliability under continuous dynamic loads.

What Goes Wrong Without the Right Grout?

Problem	Real-World Risk	ZDSpoxy Fix
Cement grout cracks or shrinks	Alignment loss, anchor loosening	ZDS1410AB / ZDS4130AB (high strength, no shrink)
Voids under baseplate	Vibration amplification, fatigue failure	ZDS3382AB (low viscosity, complete fill)
Heat buildup from compressor	Grout softening or cracking	ZDS4120AB (low exotherm, heat-resistant)
Oil-contaminated concrete	Bond failure or grout delamination	Prime with ZDS2870AB before pouring

Recommended ZDSpoxy Systems

Model ID	Key Feature	Ideal Equipment Type
ZDS1410AB	>100 MPa compressive strength	Rotary crusher, reciprocating compressor
ZDS4130AB	High flow + zero shrink	Large compressor skids, crusher decks
ZDS3382AB	Thin-gap, low-viscosity epoxy	Anchor bolts, soleplate gap injection
ZDS4120AB	Heat-resistant epoxy grout (up to 160°C)	Motor-driven systems, heat-generating bases

Typical Grouted Equipment

Rotary and jaw crushers
Reciprocating, rotary screw compressors
Blowers and vacuum pumps
Hammer mills and impact crushers
Centrifugal compressors
Base-mounted motor-pump sets
Skid-mounted package systems

Installation Considerations

Formwork: Must be oil-tight and vibration-proof
Pour Method: Use headbox or side funnel to prevent air pockets
Substrate: Prime with ZDS2870AB on damp or oily concrete
Mixing: Low-speed mechanical mixer only (avoid air)
Curing: Protect from vibration, impact, or heat shock for 48h

Field Example

A mining facility grouted a 60-ton jaw crusher using ZDS4130AB with a flowable setup and low-exotherm mix to avoid thermal cracks. Anchors were backfilled using ZDS3382AB.

A petrochemical site installed three 180kW reciprocating compressors with ZDS1410AB, after priming the oily base with ZDS2870AB. After 14 months of continuous operation, all vibration readings remained within safe thresholds.

Crushers crush. Compressors vibrate. Foundations must hold.

ZDSpoxy epoxy grouts are built for the beating—high impact, zero shrink, long-term bond.