Crusher & Compressor Base Grouting
High-Strength, Vibration-Resistant Grout Systems for Dynamic Machines
Crusher & Compressor Base Grouting Solutions
Crushers and compressors don’t sit still—your foundation grout can’t either.
ZDSpoxy’s epoxy grout systems are purpose-built for vibration-intensive and shock-loaded equipment foundations. Whether you’re installing a rotary crusher, reciprocating compressor, or impact mill, we help ensure stable alignment, zero movement, and long-term reliability under continuous dynamic loads.
- No middlemen
- Fast prototyping
- Private label available
What Goes Wrong Without the Right Grout?
| Problem | Real-World Risk | ZDSpoxy Fix |
| Cement grout cracks or shrinks | Alignment loss, anchor loosening | ZDS1410AB / ZDS4130AB (high strength, no shrink) |
| Voids under baseplate | Vibration amplification, fatigue failure | ZDS3382AB (low viscosity, complete fill) |
| Heat buildup from compressor | Grout softening or cracking | ZDS4120AB (low exotherm, heat-resistant) |
| Oil-contaminated concrete | Bond failure or grout delamination | Prime with ZDS2870AB before pouring |
Recommended ZDSpoxy Systems
| Model ID | Key Feature | Ideal Equipment Type |
| ZDS1410AB | >100 MPa compressive strength | Rotary crusher, reciprocating compressor |
| ZDS4130AB | High flow + zero shrink | Large compressor skids, crusher decks |
| ZDS3382AB | Thin-gap, low-viscosity epoxy | Anchor bolts, soleplate gap injection |
| ZDS4120AB | Heat-resistant epoxy grout (up to 160°C) | Motor-driven systems, heat-generating bases |
Typical Grouted Equipment
- Rotary and jaw crushers
- Reciprocating, rotary screw compressors
- Blowers and vacuum pumps
- Hammer mills and impact crushers
- Centrifugal compressors
- Base-mounted motor-pump sets
- Skid-mounted package systems
Installation Considerations
- Formwork: Must be oil-tight and vibration-proof
- Pour Method: Use headbox or side funnel to prevent air pockets
- Substrate: Prime with ZDS2870AB on damp or oily concrete
- Mixing: Low-speed mechanical mixer only (avoid air)
- Curing: Protect from vibration, impact, or heat shock for 48h
Field Example
A mining facility grouted a 60-ton jaw crusher using ZDS4130AB with a flowable setup and low-exotherm mix to avoid thermal cracks. Anchors were backfilled using ZDS3382AB.
A petrochemical site installed three 180kW reciprocating compressors with ZDS1410AB, after priming the oily base with ZDS2870AB. After 14 months of continuous operation, all vibration readings remained within safe thresholds.
Crushers crush. Compressors vibrate. Foundations must hold.
ZDSpoxy epoxy grouts are built for the beating—high impact, zero shrink, long-term bond.