Anti-Static & ESD Epoxy Flooring System

Anti-Static & ESD Epoxy Flooring Solutions

Static electricity is a hidden risk. It can damage sensitive electronics, cause test errors, attract dust, and create safety concerns in certain plants. An ESD floor helps control that risk by safely draining static charge to ground.

ZDSpoxy’s Anti-Static & ESD Epoxy Flooring is a complete system (not just a topcoat). It combines a conductive network, conductive resin layers, and a durable finish so your floor stays stable, clean, and long-lasting.

Where ESD flooring is commonly used

Electronics assembly lines and SMT workshops
Data centers and server rooms
Cleanrooms and laboratories
Pharmaceutical and medical production areas
Areas with static-sensitive equipment or strict QA requirements

If you’re not sure, tell us your use case. We’ll recommend the right resistance range and build-up.

Key performance targets (what this system is built to achieve)

Typical targets for a well-designed ESD epoxy flooring system include:

Surface resistance: 10^5–10^9 Ω
Static dissipation time: < 2 seconds
Strong bond to concrete: designed to resist peeling and delamination
Wear resistance: suitable for daily traffic and cleaning
Slip control: safer walking and operation
Chemical tolerance: helps resist common cleaners and mild chemical contact

Your final results depend on substrate condition, grounding design, thickness, and installation quality.

Thickness guide (simple selection)

Most projects fall into these ranges:

2–3 mm: standard ESD areas (people + light carts)
3–4 mm: higher requirements or heavier traffic (frequent carts, more impact, tougher duty)

If your slab is weak or uneven, you may need extra leveling to reach stable performance.

System build-up (layer by layer)

A reliable ESD floor needs a layered structure that works together:

Concrete substrate (prepared and repaired)
Conductive primer (seals concrete and supports conductivity)
Middle coat / mortar layer (adds strength and thickness)
Copper foil grid + grounding design (the conductive “road” to ground)
Conductive putty (connects the grid and improves continuity)
ESD epoxy finish / topcoat (final protective surface)

This structure is why ESD floors are stable over time—not only on day one.

Recommended product models (ZDSpoxy system match)

Below is a practical set of models commonly used for Anti-Static & ESD epoxy flooring systems.

Recommended models by layer

Layer	What it does	Recommended ZDSpoxy model
Conductive Primer	Seals substrate + supports conductivity	ZDS2103AB — Conductive Primer
Mortar / Middle Coat	Builds thickness, improves strength and flatness	ZDS2102AB — Epoxy Mortar Middle Coat
Conductive Putty	Improves conductivity continuity and abrasion resistance	ZDS2104AB — Conductive Putty
ESD Finish / Topcoat	Final protective layer: wear resistance + easy cleaning	ZDS5503AB — ESD Epoxy Colored Topcoat

Optional system options (based on your site)

Low-VOC preference (for occupied buildings or stricter indoor requirements)
Higher wear focus (forklift paths, heavy cart lanes)
Faster return-to-service (tight project schedules)

Tell us your schedule and traffic level, and we’ll tune the system.

Installation overview (what to expect on-site)

A smooth install matters as much as good materials. Here’s the usual flow:

Site check
Confirm the target resistance range, traffic load, and cleaning method.
Surface preparation
Grinding or shot blasting removes weak layers. Cracks and joints are repaired.
Apply conductive primer
This seals the slab and prepares the system.
Build the middle coat / mortar layer
This creates a strong, flat base for stable ESD performance.
Lay copper foil grid + grounding points
This step is key. Poor grounding often causes unstable readings later.
Apply conductive putty and finish layers
This connects the grid and forms the final ESD working surface.
Curing and handover
Return-to-service time depends on temperature and ventilation. We will provide a clear curing plan.

Quality checks (how you verify performance)

For most projects, these checks are used at handover:

Surface resistance test (multiple points across the floor)
Dissipation time (if required by your process)
Adhesion / bond quality (especially at repaired areas)
Visual inspection (pinholes, bubbles, uneven gloss, scratches)
Grounding continuity (common cause of ESD failure if ignored)

If you need a full acceptance checklist, we can provide one that matches your industry workflow.

Common problems (and how we avoid them)

Problem: Resistance readings are unstable
Usually caused by poor grounding design, missing connections, or uneven layers.

Problem: Peeling or bubbles
Often caused by moisture, weak concrete, or poor surface prep.

Problem: Too slippery or too rough
Finish texture should match your traffic and cleaning needs.

We help you avoid these issues by confirming the slab condition, selecting the right build-up, and providing a clear installation spec.

FAQs

Is anti-static flooring the same as ESD flooring?

They are closely related. “Anti-static” reduces static build-up. “ESD” focuses on controlled dissipation to ground. Many projects use both terms.

What resistance range do I need?

Many facilities target 10^5–10^9 Ω, but the right range depends on your equipment and process. We’ll recommend a target after a quick use-case check.

Do I really need copper foil and grounding?

For stable ESD performance, yes. The conductive network and grounding are the backbone of the system.

Can this be used in cleanrooms?

Yes. The system is seamless and easy to clean when installed correctly, which is why it’s common in clean environments.

Get a recommendation

Tell us these 3 details and we’ll recommend the right ESD system:

Area type (electronics / cleanroom / data center / other)
Traffic (people, carts, forklifts)
Your target (resistance range + finish preference)

ZDSpoxy can supply the full ESD epoxy flooring system with matching product models and a clear build-up plan for your project.