Heavy Machinery Foundation Grouting
Secure, Level, and Stabilize Equipment with High-Strength Epoxy Grout
Heavy Machinery Foundation Grouting Solution
A machine is only as stable as the ground beneath it.
ZDSpoxy’s foundation grouting solutions are designed to support compressors, turbines, generators, presses, and CNC machines with high-performance epoxy systems that offer:
- >100 MPa compressive strength
- Zero shrinkage under dynamic loads
- Excellent bond to concrete & steel
- Oil, chemical, and vibration resistance
Whether you’re installing new equipment or re-grouting an aging base, ZDSpoxy offers epoxy grouts that flow into gaps, lock in alignment, and protect against long-term failure.
- No middlemen
- Fast prototyping
- Private label available
Common Foundation Grouting Problems
| Problem | Consequence | ZDSpoxy Fix |
| Cement grout cracking or shrinking | Loss of alignment, vibration | Use ZDS1410AB or ZDS4130AB (zero shrink) |
| Incomplete void fill | Hot spots, anchor loosening | Flowable epoxy (ZDS3382AB) |
| Oil or moisture contamination | Poor bond and grout lift-off | Prime with ZDS2870AB |
| Exothermic curing in thick pours | Thermal cracking, early failure | Low-exotherm grout (ZDS4120AB) |
Recommended ZDSpoxy Grout Systems
| Model ID | Key Feature | Ideal Use Case |
| ZDS1410AB | High compressive strength (>100 MPa) | Turbine, CNC, mill, compressor bases |
| ZDS4130AB | High flow + strength | Large baseplate grouting |
| ZDS4120AB | Heat-resistant, low exotherm | Engines, gearboxes, hot equipment |
| ZDS3382AB | Low-viscosity epoxy | Narrow gap, anchor bolt fill |
Installation Best Practices
- Surface prep: Remove oil, laitance, and dust. Use primer on moist or contaminated concrete.
- Formwork: Seal forms with tight joints. Use headbox method for best flow.
- Mixing: Use low-speed drill (avoid air bubbles). Full resin + hardener mix.
- Pouring: One-direction pour. Avoid cold joints.
- Curing: Protect for 24–48h before load. Ensure ambient temp ≥10°C.
Typical Equipment Grouted with ZDSpoxy Systems
- Compressors (reciprocating, rotary screw)
- Diesel engines & generators
- Pumps & blowers
- CNC machines & forging presses
- Crushers & vibrating screens
- Turbines & gearboxes
- Anchor bolts and soleplates
Use Case Highlight
- A cement plant re-grouted a 40-ton rotary compressor using ZDS4130AB for flowability and ZDS2870AB as primer.
- No voids or anchor shift detected after 12 months under continuous load and heat cycling.
Heavy machinery deserves a solid foundation.
ZDSpoxy epoxy grout systems deliver the compressive strength, flow, and stability needed for long-term performance.