ZDS-2804-PU: High-Performance PU Corrosion Resistant Flooring

Mix Ratio2-component system
Workable TimeApprox. 30-40 min @25°C
Curing Time12-24 hours @25°C (full cure: 7 days)
Hardness80-90D
Compressive Strength>50-90 MPa
Viscosity40000-50000 cps

Exceptional Corrosion Resistant Resin Mortar Layer

ZDS-2804-PU is a top-tier polyurethane-based resin mortar flooring solution, meticulously designed for challenging, chemically aggressive environments where superior durability and protection are essential. By utilizing a highly crosslinked 2K polyurethane matrix, the system provides unmatched resistance to chemical attack, impact, abrasion, and thermal shock, making it the ideal choice for industries requiring seamless, long-lasting flooring solutions.

  • Chemical Resistance: With excellent performance against acids, alkalis, and solvents, ZDS-2804-PU effectively prevents floor degradation and prolongs service life above 15 years, far surpassing thin coating alternatives.
  • Impact and Wear Resistance: Its robust formulation ensures high impact strength and outstanding abrasion resistance, maintaining surface integrity in high-traffic and heavy-load production areas.
  • Thermal Shock Resistant: Designed to withstand rapid temperature cycling and high-temperature steam cleaning (150-180°C) without cracking, making it perfect for environments with stringent hygiene requirements.
  • Seamless Hygiene and Easy Cleaning: The monolithic, joint-free surface hinders bacterial growth and simplifies thorough cleaning, supporting cleanroom and food processing facility standards.
  • High Strength and Durability: With compressive strength greater than 50-90 MPa, this floor system offers exceptional mechanical properties, reducing lifecycle costs and maintenance frequency.
  • Adjustable Anti-Slip Design: Customizable slip resistance ensures workplace safety according to project requirements.
  • Eco-Friendly & Low VOC: ZDS-2804-PU is formulated without solvents, ensuring low VOC emissions for a safer installation and operation environment.

Typical Applications

  • Chemical manufacturing plants
  • Pharmaceutical cleanrooms
  • Food and beverage processing
  • Laboratories
  • Heavy-duty industrial spaces

💡 Use Cases
Outstanding chemical resistance,High impact and abrasion resistance,Thermal shock tolerance,Seamless and hygienic,High compressive strength,Long service life,Customizable slip resistance,Low-VOC and eco-friendly
Ensure substrate is clean, dry, and sound. Prime if necessary. Mix the two components thoroughly according to manufacturer’s instructions. Apply the mixed mortar with a trowel to the desired thickness. Compact and smooth the surface as needed. Allow to cure for 12-24 hours at 25°C before subjecting to chemical or mechanical loads. For best results, follow all safety recommendations and allow full cure (up to 7 days) for maximum chemical resistance.
  • Chemical processing areas
  • Food and beverage production facilities
  • Pharmaceutical cleanrooms
  • Laboratories
  • Workshops exposed to high mechanical and chemical stress
Supplied in pre-weighed sets. Store in original, tightly closed containers in a cool, dry place. Shelf life: 12 months if unopened and stored properly.

Is ZDS-2804-PU suitable for food processing environments?

Yes, it is ideal for food and beverage production areas due to its hygienic, seamless surface and resistance to aggressive cleaning and chemical spills.

How does ZDS-2804-PU perform under thermal shock?

It is engineered to handle rapid heating and cooling cycles, such as high-temperature steam cleaning, without cracking or delaminating.

Can this flooring be customized for slip resistance?

Yes, the anti-slip texture is adjustable according to requirements, ensuring maximum safety where needed.

What is the typical curing time for full chemical resistance?

While initial set occurs within 12 to 24 hours at 25°C, full chemical resistance is achieved after 7 days of curing.

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